September 7, 2008

IIC Ratings

Q: I am wondering how to add IIC ratings for two different materials, as I know that I can't simply "add" them together for the total score.

I am meeting a lot of resistance in my condo regarding installing wood floors because of noise issues. I found an ASTN test result that tested a similar carpet & pad to what was originally in the unit for an IIC rating of 54. If I use an underlayment that has an IIC of 58, would that number be reduced when coupled with the engineered hardwood floating floor that will be installed over it?

I can find IIC testing for carpet/pad systems, but no test conducted with actual wood *over* the underlayment, so I'm not sure what the IIC rating would be for the overall system!

Is there a mathematical way to determine what the overall IIC rating would be for my flooring system? Also, is the difference typically audible, compared to carpet, if one doesn't wear shoes?

Hope you can help me!
Alia

A: Most IIC ratings for wood flooring underlayment is calculated with a layer of 5/8" bare plywood laid over the top of the underlayment to act as a pseudo floor. This means the ratings should be pretty accurate to what you will get with a finished floor over the underlayment. The primary difference you get between carpet and hard surface flooring is that your feet impact the hard surface first with a wood floor, where as with carpet that impact is cushioned before hitting the subfloor's hard surface.

If you choose to not wear shoes over a wood floor there will be an audible difference in your condo, but overall the impact transfer should be roughly the same going to other units. If you want the room itself to sound quieter, walk around in socks and it will reduce sound quite a bit. This is especially the case with high heeled shoes as they are very noisy over wood floors and can cause denting, so avoid wearing them when possible. Overall, if you have concerns about your condo board, you could combine underlayments, such as using 6mm and 3mm cork or 6mm cork and sound 6, but typically this is overkill for most condos and 6mm cork tends to be enough or various other underlayments out there which are denser modified-foams or rubber.

September 6, 2008

Creaking Laminate Floor

Q: inherited a 10 year old laminated floor. it was placed over tile. don't know more of history. previous owner had metal strips as thresholds between laminate and carpet. wanted to replaced the metal with more attractive wood strip. found could not glue threshold to edge of sub-floor beneath the laminate because edging of laminate is uneven, not squared or consistent. have used screws to hold wood strip in place.

problem came when i noticed a popping noise when walking on the floor after putting down the strip. it seems the screws going thru the wood and thru the laminate have apparently put a stress on the laminate section (not all of them) and cause a portion of the laminate to raise up.

i used 1 inch screws. my theory is the screws did not penetrate thru the tiles beneath the laminate and when tightened at the wood strip threshold, it caused the middle of the laminate plate to bend upward.

other theory is that one o more of the tiles beneath the laminate are either cracked or the old glue is no longer holding and when the edge if pulled tight against the wood strip, the far edge of the tile is bent upwards by the stress.

i assume my 1 inch screws are well seated in the tiles. the popping/creaking as i walk on that part of the floor is not acceptable.
we can't see it as being obviously raised. but laying down, getting the eye close to the laminate, i can push on it and see it move.

is there a way to solve this creaking sound? replacing the laminate, even a small section of it is not an option....a match can't be found.

A: If the screws are going through the laminate that is your problem. Laminate is a floating floor, which means it is not meant to be anchored to the subfloor at any one point. If it gets anchored at one point, then you run into the exact problems you are seeing, as the floor shifts ever so slightly raised areas and noise occur at the anchor point.

Your best course of action here would be to remove the screws and transition strip and replace with an overlapping transition which uses a track system. Use liquid nails to install the track to the subfloor, allowing a small gap between the track and floor so the floor can shift. Then snap the overlapping trim in place and it should cover the expansion gap and a portion of your floor.

September 5, 2008

Konecto Prestige Plank

Q: As a "floating" product what are the weight restrictions for Konecto plank flooring ? ie; furniture, free standing kitchen islands, refrigerators, stoves, and in particular free standing hearth & wood stove with a total weight of about 600# ? I have 1/4" separations of planks around the wood stove area. Floor was professionally installed - and now they are going to replace/repair. No one seems to know if there are weight limits - they say not but it doesn't make sense to me.

A: If this is only happening around the stove, I'm willing to bet that this is a matter of environment. With the Konecto line, the adhesive in the seams remains somewhat active so that planks can be removed and replaced at any time and heat could cause this adhesive area to lift away when it normally would not with the weight on the floor.

Now if your stove is one where it has very few contact points to the ground, rather than a larger base, and it happens to contact right near a seam this could be another issue, but typically a 250lbs. roller is used to ensure that floors like Konecto are properly laid down, so it should be able to handle 600lbs. worth of weight.

Your best bet would be to contact Konecto directly and ask for their load bearing information. Most vinyl floors can handle quite a bit of weight, but the best source is always the manufacturer.

September 4, 2008

Bamboo for Dance/Yoga

Q: I am opening a dance/yoga studio and of course, on a shoestring budget! I am interested in bamboo for ecological reasons, and wonder if you know if it is a good choice for this use.

My floor (1350 sf)
concrete covered by linoleum.
I believe the recommended treatment is to spring the floor by laying down slats first.
Do you know about this? And have you ever heard of a sprung bamboo floor?

Thank you,

Christie
in Hatfield, Mass.

A: Most dance floors nowadays are sold as kits and the typical surface, much like most basketball courts, is maple. Most commonly these are sold unfinished so that the floor can be sanded flat and site finished after installation to ensure there is no area with variance in floor height and to ensure a finish formulated for this traffic level is used. There are some other kits out there that use a tile like set up or larger floor piece similar to sheets of plywood in size which are done by professional dance studio finishers. Does this mean a sprung bamboo floor can't be done? No.

If you were to go with bamboo you would need to use something other than the traditional 3' planks. These are simply too small and the slight flex the floor has would be murder on the floor. Your best bet is to look into a floating product, as these are naturally built to flex slightly. Look into something like Springwood's click-together line and use a 3mm cork underlayment as this will maintain enough support under foot to prevent the floor from being too springy, while giving just enough flex to cushion movement as the sprung floor is intended to do.

Keep in mind that most dance floors receive regular finish schedules, where the floor is re-screened or refinished every couple of years (depending on traffic levels of course). In you case, screening will become something for your floor to keep the finish look good after a few years of use. I will caution here that if you choose bamboo, go with a natural bamboo as it is more likely to resist denting than carbonized and if you intend to have folks in high heels (ball room rather than ballet dancing for instance) then you may want to look into a more resilient species than bamboo as high heels will cause denting to bamboo over time.

Another ecological choice here would be something like an engineered cork. I know several yoga studios which use cork and now swear by it for comfort, but this can be a matter of taste as cork has some very unique appearances that might not fit what you are trying to achieve.

September 3, 2008

Hardwood Installation in a Condo over Gypcrete

Q: I'm a new condo owner and would like to install hardwood (like the BR-111 Engineered Tigerwood or Triangulo Tigerwood). The builder didn't offer hardwood on the main level, citing the need to minimize noise transmission from my unit to the unit below. However, there's nothing in the building codes or condo bylaws to restrict the use of hardwood, except a line about "flooring must be replaced with the same type (e.g., carpet) and quantity (i.e., square footage) as originally installed."

I've known a few other owners to replace their floors without problem, although they bypassed the builder and the condo association. But I'd like to get condo association approval to avoid any risk.

It's a 4-story, townhouse-style condo (a 2-story unit over another 2-story unit), with wood frame construction and a gypcrete subfloor (ugh). The base carpet/pad is a 25oz plush carpet with a 6lb pad.

I noticed in a previous post that you suggested using Sound 6 plus 6mm cork underlayment. Assuming I opt for the BR-111 engineered Tigerwood, is this the underlayment you'd suggest for me? What about PadTech FloorArmor, or Maxxon's own Acousti-Mat II, or one of the million other rubber underlayments? Shouldn't the gypcrete help to isolate the sound as well?

Should I float the floor? Or attempt a glue-down installation? Is one better than the other for sound transmission/impact isolation?

What combination will make the engineered floor sound more like a 3/4" solid (to me)? I've noticed that laminate floors (at least in the flooring showrooms) can be much more "clicky" than the solid floors.

I'm hoping that I find an underlayment/installation method/hardwood combination that can achieve STC/IIC ratings similar to the base carpet/pad installation. That way, the condo association would have little reason to deny the request. I'd really hate to spend $15,000 on hardwood floors and then have to rip them out.

-J

A: Going through a process with your condo association ahead of time is a very good idea. In order to do this, we will need to dig up some information for the carpet currently specified to go into your condo, then compare them to the ratings for hardwood underlayment.

Its tough to find builders who are willing to glue to gypcrete. Although most gypcrete is approved for glue down by the manufacturers, but there can be some issues with it when it comes to adhesive curing because gypcrete will absorb more moisture than normal concrete - thus making the curing process for adhesives or thinset mortars different. So I would suggest going with a floating floor, and thus we'll do the numbers based on use of floor and underlayment in a floating system.

With a bit of digging I was able to find some STC and IIC testing on carpet, which I will admit has been tough to find in the past. Let's first discuss what each rating means, and how it will matter to your Condo board. STC or Sound Transmission Class, refers to the amount of sound absorbed by a partition or in our case, a floor. This typically applies most to air-born sound such as conversation, music, etc. IIC or Impact Isolation Class, refers to the amount of sound created by impacts, such as walking, which is reduced by a floor. It is important to pay attention to both of these ratings when it comes to sound control for a condo.

We'll start by comparing some IIC ratings. Now with a hard surface floor, such as the BR-111 floors you are looking at, they have very little IIC when compared to carpet, so you are relying on the underlayment to make up for this. 6mm cork, over a 6" concrete slab subfloor produces an IIC of 23 on its own, furthering the concrete's IIC of 27 to give a total IIC of 50. Your gypcrete should give very similar results, which means 6mm cork is roughly equivalent to another 6" of concrete.

For the carpet's IIC, a 25oz carpet on its own over concrete provides an IIC of 22. Carpet padding is just as varied as hardwood underlayment, but most pads tested provided roughly 5 - 10 IIC, with the median being about 6 IIC. So using the same concrete slab, that would give us a total IIC of roughly 56. If we used a more premium carpet pad, this can be pushed upwards of about 60 or so IIC. Overall, very similar IIC ratings between your basic 25oz residential carpet with pad and 6mm cork.

Now let's look into an STC comparison. Our 6" concrete slab has an STC of 27, much like the IIC. 6mm cork's STC on its own is 24, which gives us a total STC of 51. The carpet STC data I found is based on a wooden subfloor over joists with a suspended ceiling unit made from gypsum board. In similar tests with concrete subfloors, the suspended ceiling unit provided and additional STC rating of 14. wood over joists style subfloors will typically differ, and no data was provided for the raw bare floor's STC rating, but we can speculate that this will be somewhere in the range of 20-24 total, including the suspended gypsum ceiling piece to represent the ceiling below the wood subfloor. The overall STC rating provided by the 25oz carpet with a 1/2" thick 6lbs carpet pad was 49. With some quick math that means basic 25oz residential carpet with a typical 6lbs pad is going to provide an STC of roughly 23-29, but to be safe let's assume its going to provide on the higher end and go with 29.

This would put 6mm cork pretty close when it comes to both STC and IIC ratings versus our basic carpet and pad which is why we so commonly recommend it for condo owners. As you mention, there is a myriad of underlayment out there, some of it is great, others not so much. Personally, I am big on how a floor feels when I walk on it, which is part of why I am such a big proponent for cork, it just feels more like a solid floor under your feet than any foam underlayment - even the best stuff like Sound 6 and similar modified foam underlayment.

When you walked over the laminate, part of that hollow or "clicky" sound is due to lack of good underlayment and also part of the raw thickness of the floor. A 3/4" solid is just that, a thick, solid floor so it will sound more like it, whereas laminate is much thinner, normally 8mm - 10mm in thickness so the sound just has less it has to travel through. Now this gets alleviated by good underlayments, which is why we so commonly suggest against cheaper, foam underlays as they just don't perform as well. So, what's the best set up for you and what will pass your condo association needs while also fitting your own wants?

First off, your looking at a couple of very good floors, personally I'm a fan of the triangulo as it is a very good floor and can be installed as a floating with a 5" wide plank - so you get an easier install method and a nice wide plank to make sure its very stable. Combine this with good underlayment and it will both sound and feel like a nailed down solid hardwood floor. If you look into other products, find ones with substantial plies, thicker plies can be very nice for getting that solid floor sound.

For underlayment, I would suggest going with 6mm cork as a baseline. If sound is your primary concern, using 6mm cork as a substrate with Sound 6 over the top is a great option, but you will get a bit more movement in your floor than using solid cork. Another option would be 12mm cork or 6mm cork with a 3mm cork layer over the top if your concerned with overall floor height. This secondary option keeps the more solid feel under foot while beefing up the IIC and STC power with a bit more cork. 6mm has met all basic condo standards that we have encountered in the past and the regulations would have to be very strict to rule it out - so adding onto it should put you in the clear, but checking first is always wise. On any of the other underlayments out there, make sure you get STC and IIC test results to get the real ratings for them as this will help you compared them to other underlayment options.

September 2, 2008

iRobots and Laminate Floors

Q: Can I use a irobot to clean my laminate floor? If not what is the best way to clean them?

A: Tough question, and technically the answer here is yes and no. Before we get going, I do want to say that these little guys are pretty cool. The Roomba, being the most well known of the iRobot line is quite the little invention and a few folks around the office here love theirs.

Now let's dig into the question. iRobot specifically states their scooba (the floor washing version) is safe for sealed wood floors. Scooba uses a special cleaning solution made by Clorox, which gives me a small amount of concern because I can't tell you if it would cause streaking or a dull residue over the finish of most wood floors. The other thing to pay attention here is that it suggests that any floor which you normally mop, a scooba will work for. With hardwood, you don't do traditional mopping, but think more like a swiffer here, very little liquid, just a light mist, then follow up with a micro fiber mop. Technically iRobot states that it is safe for sealed floors, which all prefinished floors are, but I would be cautious because I'm not sure how much liquid it uses and if too much gets into the seams it can spell disaster.

I think you would be a bit better off with something like the Roomba, using it solely to replace sweeping, then follow up with a proper hard surface floor cleaner like BonaKemi or one suggested by the floor's manufacturer and a microfiber mop.

Typically when cleaning wood or laminate floors you will want to regularly sweep the floor, or vacuum if your vacuum has an attachment without the beater bar, then follow up with a proper laminate floor cleaner and a microfiber mop. With the cleaner, less is more, use only enough to lightly mist a small area then follow up with the microfiber mop. Once done its a good idea to over the floor with a terrycloth towel or similar, on the end of your mop pole to pull up all remaining moisture, just to make sure it gets fully dry.

August 31, 2008

Laminate Near Limestone Fireplace

Q: I'm interested in putting laminate flooring in my family room but I have one problem. We have a limestone fireplace, and there is about a 2 inch variation at the bottom of it. So obviously I cant just lay the flooring up next to it. What would be some of my best options?

Chase G

Here is a picture of Chase's fireplace. You can see the variation he mentions from the different sized and shaped limestone pieces.

A: There are two options you can do here. If you are fairly handy with a jigsaw and scribing, then I would suggest scribing each plank to fit around the shape of the stones in the fireplace. This is a fairly common practice in commercial installations, fitting the planks to the stone. As long as the run from the fireplace to the wall on the other side of the room is not very long, you should have little problem with expansion, just leave a very small gap at the fireplace and a proper expansion gap at the opposite wall. This will require a bit more planning, but the benefit is that you are not affecting the stone of the fireplace, so if you change your floor the fireplace is untouched. Don't forget to use a silicone based caulking between the fireplace and the scribe. make sure it is silicone and not latex-based, especially if you choose a colored caulking, which tends to look better, as the latex based colored caulks can bleed color into the stone.

Although this method will take a bit of time, a couple of hours or so to scribe and cut all of the planks to fit the fireplace well, it will provide the optimal appearance and utility should you later decide to change out your floor.

Another option would be to treat the fireplace similar to a door jamb, and cut a relief into the stone so that the laminate can slide underneath with a hidden expansion gap. I will stress that I don't suggest this method as it will be messy and once done, changing floor coverings while keeping the fireplace looking good is tough.

To undercut the fireplace, you will want to use a pocket door saw with am abrasive blade, preferably a masonry blade or stone cutting blade. Measure for just a bit higher than the final height of the floor plus underlayment, scribe a line and then begin your cut work. While cutting, its a good idea to have someone there helping by having a shop vac on near the exit area of the saw so that all the dust that will be thrown out will get sucked up. Masonry cutting causes a lot of dust and unlike saw dust, it does not settle quite as quickly so without a good vacuum it will look like someone was blowing flower all over the place. Again, I stress that this is not the method I would suggest because it will permanently change the fireplace and cause quite a of a mess.

August 30, 2008

Streaks on Shaw Laminate

Q: I purchased a Shaw laminate floor about 6 years ago. I was told by the sales associate in the flooring department at Home Depot to treat the floor just like a laminate counter top. So I started out mopping it with pine o pine. That left a definite streaking on the floor. So I stopped that right away and went to a product "Bona Hard Surface Cleaner." The label said it was recommended for laminate flooring and left no dulling residue. I have notice a definite dulling and no shine whatsoever on my floor for a few years now.

I recently contacted Shaw on their consumer helpline and they recommended a product just for their floor that I should have been sold in the first place, I don't have it with me but I think it is RX2 or something like that exclusively for their floor, but they said since I had been using a Bona product on my floor I should contact Bona to find out how to safely remove their product from my floor without damaging it. I contacted Bona by phone where you have to leave a message and by email and I have not received an answer yet and I am growing frustrated.

I went back to Home Depot and they recommended using Mineral Spirits to clean the residue off the floor. I am a bit skeptical since they did not sell me the correct cleaner years ago in the first place. I just feel very frustrated with my floor that I purchased and installed with a 15 year warranty and I am not sure exactly what to do at this point, the floor surface in my family room is approximately 990 sq. ft. Any professional advice would be great!!

Sue
Pearland, TX

A: Typically when switching between cleaners after finding that one cleaner is causing a problem, you can see something like a dull appearance. I can't say I've known of any issues with the Bona products when used initially, as many of the cleaners out there made by companies mimic a formula similar to Bona's.

What is likely happening here is that the streaking you saw from the pine o pine, left a residue layer that the bona tried to remove, but instead caused the dull appearance as the two cleaners react with each other. Now you could try using mineral spirits to remove this, as mineral spirits is very mild, but if you do make sure that you wipe with the mineral spirits, then follow up with a mop which is lightly damp over the floor, then take a terrycloth towel and go over the floor to ensure any remaining moisture is pulled up.

It may take a couple of tries to get up all the remaining cleaner, but remember not to use too much of the mineral spirits and do NOT leave mineral spirits on the floor without following up shortly with a damp mop or some regular cleaner.

Shaw's R2X is very similar to the Bona Hard Surface cleaner, and should work for you once you remove the current residue. If you continue to have troubles remove this residue, I would suggest contacting pine o pine as the residue/dull look you are getting is most likely caused by the initial streaky appearance from the pine o pine. Remember, when cleaning wood floors, less is more - lightly mist a cleaner over the floor then follow up with a dry microfiber mop.

August 29, 2008

Scratched Laminate

Q: I just installed a laminate floor in the living room and it has a scratch. Is there anything I can apply to hide the scratch???

Marge

A: There are a few products out there which can help to hide scratches. Several companies make an acrylic color fill type product which is built to repair dents and is color matched to many of their floors. You could use a small amount of this applied with a rubber spatula or putty knife to color in the scratch.

Another option would be some of the crayon or pen like coloring item which are built to color in scratches to help hide them some. Now a cheaper solution along these lines would be to go out and find some regular crayons, typically the 64 packs have enough colors to cover you, then use a color which is closest to your floor, then lightly use it to color the area of the scratch.

Your best bet would be a color fill type product to match the floor, but there are several other options out there to help hide scratches, but keep in mind if you are looking for the scratch, you will still see it, it is just more likely to be missed by those who walk in or only glance at the floor.

August 28, 2008

Hardwood Floors Damaged by Dog

Q: I have a large dog who has put scratches and some poke holes in my hardwood floor.

1. How can I fix the floors without taking them apart and re-doing.

2. Is there something that I can put on the floor to make it harder and prevent further damage.

Thanks,
CP

A: More than likely you have a fairly soft species of wood if you are running into denting from your dog's nails, but there are a few things you can do to repair this damage and some methods to prevent it in the future.

Let's first look into preventative care for scratches and denting. When it comes to pets, there are a few important things to do to help extend the time your floor remains beautiful, the most important being to regularly trim your dog's nails. When the nails are kept trimmed, they also remain duller and are less likely to dig as strongly into your floor. Also, if your dog has longer fur, make sure that any fur covering the pads of the paws is trimmed away. Dogs will begin to rely on their nails for grip when moving when their paws are no longer providing as much aid, typically this happens when longer fur covers the pads of their paws.

Also, make sure you regularly sweep and clean the floor to prevent dirt and grit from getting on the floor. Most scratching is cause by larger grit which is dragged around the house by pets and normal walking.

Now as far as repairs goes, you can repair the dents by getting a color-matching floor putty, which is typically used to fill in holes from face nailing, then just rub a bit of the putty into each dent and it should fill well. Scratches on the other hand are typically only at the finish layer, and not damage to the wood itself. Most scratches will just fade a bit over time and the brighter white appearance will darker and become harder to see over time. It helps to have a regular cleaning schedule to speed this process along and prevent further scratches. Now if you are really worried about the appearance of scratches you can screen the floor.

Screen is a process where the top-most layer of finish is roughed up or buffed with high-grit sand paper, typically 220 grit, then new layers of finish are applied over the top of the buffed finish surface.

The most extreme option for repairing your floor, rather than replacing it, would be to have the floor refinished, but I would not suggest this unless you are massively displeased with the appearance of the floor as it can be somewhat expensive. This would involve getting a finisher to come out, sand down the floor to lessen the dents, then apply entirely new finish layers to the newly sanded wood surface. Honestly I would leave this option as a final resort because of the time needed and cost for the work.